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Millimeter-wave antenna designs for 60 GHz applications: SoC and SiP approaches

Published online by Cambridge University Press:  18 March 2011

Christophe Calvez*
Affiliation:
Lab-STICC/MOM, Telecom Bretagne, Technopôle Brest-Iroise, CS 83818, 29238 Brest Cedex, France. Phone:  + 33 2 29 14 39.
Romain Pilard*
Affiliation:
STMicroelectronics – 850, rue Jean Monnet, 38926 Crolles, France. Phone:  + 33 4 38 92 37 68.
Christian Person
Affiliation:
Lab-STICC/MOM, Telecom Bretagne, Technopôle Brest-Iroise, CS 83818, 29238 Brest Cedex, France. Phone:  + 33 2 29 14 39.
Jean-Philippe Coupez
Affiliation:
Lab-STICC/MOM, Telecom Bretagne, Technopôle Brest-Iroise, CS 83818, 29238 Brest Cedex, France. Phone:  + 33 2 29 14 39.
François Gallée
Affiliation:
Lab-STICC/MOM, Telecom Bretagne, Technopôle Brest-Iroise, CS 83818, 29238 Brest Cedex, France. Phone:  + 33 2 29 14 39.
Frédéric Gianesello
Affiliation:
STMicroelectronics – 850, rue Jean Monnet, 38926 Crolles, France. Phone:  + 33 4 38 92 37 68.
Hilal Ezzeddine
Affiliation:
STMicroelectronics – 16, rue Pierre et Marie Curie, 37100 Tours, France.
Daniel Gloria
Affiliation:
STMicroelectronics – 850, rue Jean Monnet, 38926 Crolles, France. Phone:  + 33 4 38 92 37 68.
*
Corresponding authors: C. Calvez and R. Pilard Emails: christophe.calvez@telecom-bretagne.eu, romain.pilard@st.com
Corresponding authors: C. Calvez and R. Pilard Emails: christophe.calvez@telecom-bretagne.eu, romain.pilard@st.com
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Abstract

Antenna on chip (AoC) and antenna in package (AiP) solutions for millimeter-wave (mmWave) applications and their characterization are presented in this paper. Antenna integration on low resistivity (LR) and high resistivity (HR) silicon substrate are expected. And, in a packaging approach, the combination of antenna on silicon with a material, which has the effect of a “lens”, allowing increasing gain is presented. In a second part, to satisfy beamforming capabilities, a hybrid integration of the antenna on silicon and glass substrates is proposed.

Type
Research Article
Copyright
Copyright © Cambridge University Press and the European Microwave Association 2011

I. INTRODUCTION

At millimeter-wave (mmWave) frequencies, high data rate applications such as kiosk downloading or Wireless-High Definition Multimedia Interface (W-HDMI) require low-cost and low-power systems on chip (SoC) to address mass-market products and consumer expectations. Thanks to the recent progress of integrated circuits (ICs) on Complementary Metal Oxyde Semi-conductor (CMOS) or Bipolar-Complementary Metal Oxyde Semi-conductor (BiCMOS) silicon technologies, the complete integration of the radio-frequency (RF) front-end (FE) on a single chip is now achievable [Reference Reynolds1Reference Marcu3], except for the antenna that remains usually off-chip. Therefore, the last challenge is the antenna integration. The antenna specifications depend on the targeted applications. For kiosk-file downloading applications (usage model 5 for IEEE-802.15.3c [4]), line-of-sight configuration is considered on a limited distance (<3 m). So, a 5 dBi gain is typically required. For wireless HDMI application (usage model 1 for IEEE-802.15.3c), a non-line-of-sight configuration is recommended over a 10 m maximum distance. In that case, a 14 dBi gain is expected, with beamforming capabilities for enhancing the link budget and preventing multi-path effects generated by human presence and environment.

MmWave antennas suffer from their integration on lossy silicon substrate. Due to the low resistivity (LR) silicon substrate characteristics (dielectric constant, loss tangent, and thickness), integrated antennas exhibit quite low gain and reduced radiation efficiency [Reference Pinto5, Reference Pilard6]. Using a high resistivity (HR) silicon technology contributes to improve performances, thanks to a reduced part of the energy previously dissipated in the lossy substrate (when LR silicon substrate is considered). Thus, an HR silicon-on-insulator (SOI) CMOS integrated RF FE, including a silicon integrated antenna, has been demonstrated [Reference Montusclat7]. So, in order to propose a high-performance low-cost SoC, a co-integration of the antenna and ICs can be proposed on HR SOI CMOS.

Nevertheless, for mmWave applications requiring beamforming, the design of a passive antenna array on Si suffers from high insertion losses into the planar feeding network. Therefore, the hybrid integration of the antenna on an additional substrate appears as a disruptive issue, exploiting packaging and coupling possibilities within such confined environment.

So, we propose two research axes to develop antenna solutions for mmWave applications under low-cost considerations: antenna design on silicon substrate (antenna on chip) and hybrid antenna design (antenna in package).

In the first section, we first describe two different test benches that we have developed in order to perform return loss and radiation pattern measurements of such mmWave integrated antennas. Indeed, accurate and reliable antenna characterization procedures are preliminary and fundamental steps in order to properly evaluate such antennas, and to accurately identify performances enhancement. In the second part, the design of integrated antennas on both LR and HR SOI substrates are investigated and associated performances are shown. In the third part, the hybrid integration of the antenna is described.

II. MMWAVE TEST BENCHES

A) STMicroelectronics test bench

In [Reference Pilard8], we have described a measurement setup dedicated to the full characterization of silicon integrated antennas. The anechoic chamber is able to address radiation pattern and gain measurements as well as return loss extraction as far as an appropriate calibration technique is applied. Antennas integrated on LR and HR silicon substrates have been characterized and their radiation patterns determined in both E- and H-planes. The gain extraction procedure has been completed. A picture of the measurement setup is presented in Fig. 1.

Fig. 1. STMicroelectronics measurement setup for gain characterization.

B) Lab-STICC test bench

At Lab-STICC laboratory (www.lab-sticc.fr), direct on-wafer measurement procedures are considered for accessing to return loss, gain, and radiation pattern measurements, using a probe station. For the radiation measurements, an open waveguide is used to respect far field conditions with quite a low distance in order to increase measurement dynamic range and to reduce the impact of the environment (parasitic reflection on probe and metallic parts) (Fig. 2). The distance between the reference antenna and the antenna under test is 5 cm. For the radiation pattern measurements, an arch has been realized in an electrically transparent foam material (ɛ r = 1.07, tg δ = 0.003 at 60 GHz). The reference antenna is inserted in a holding device made of foam and moved along the arch to acquire the complete radiation pattern (Fig. 3).

Fig. 2. Lab-STICC measurement setup for gain characterization.

Fig. 3. Lab-STICC measurement setup for radiation pattern characterization.

These two test benches are complementary due to their different measurement environment. All measurements present in this paper are obtained from these test benches.

III. ANTENNA ON CHIP

Transition frequencies of transistors in silicon-based technologies have reached performances that enable those technologies to address mmWave applications such as 60 GHz W-HDMI, 77 GHz automotive radar, 94 GHz passive imaging, etc. With the increase of the frequency, and especially at mmWave frequencies, losses are limiting factors in the design of high-performance circuits and especially in RF FEs. These losses mostly come from passive devices (transmission lines, inductors), but are also due to packaging or assembly techniques (wire-bonds, flip-chip bumps).

With the previous concerns about losses, one can understand the benefit of the integration of the antenna along with the RF FE on the same substrate, in a standard silicon technology. Indeed, losses in the assembly of an external antenna can therefore be suppressed, or at least significantly reduced (as well as additional assembly costs). Furthermore, if the antenna is directly matched to the input – respectively output – impedance of a low noise amplifier (LNA) – respectively a power amplifier (PA), these losses can be minimized. Figure 4 illustrates the concept of such a co-integration technique for a receiving mode configuration in a SoC approach.

Fig. 4. Co-integration technique in an SoC approach.

The other benefit of integrating the antenna lies in the reduction of the size of the whole system, provided that the application targets short-range application with reduced gain expectation for both the LNA (or the PA) and the antenna.

In standard silicon technologies, the antenna can be designed using the metal layers of the back-end-of-line (BEOL), already used for the integration of passive devices such as metal–insulator–metal and metal–oxide–metal capacitors, inductances, or transmission lines. The BEOL is composed of dielectric and metal layers. In Fig. 5 are presented the BEOL of few technologies on standard CMOS and BiCMOS processes from STMicroelectronics. BEOL thickness is presented in a relative scale. A minimum of six metal layers, and more in the latest advanced technology nodes, are achieved on the top of the silicon substrate. A mmWave dedicated BiCMOS BEOL has been developed (Fig. 5(b)) with a total height reaching twice the value typically considered in standard CMOS process, enabling the design of high-performance passive devices (and especially mmWave ones) [Reference Avenier9]. The BEOL is stacked on the substrate which can be either a LR bulk or HR silicon substrate (Fig. 6). HR substrate is compatible with SOI technology and passive filters in coplanar waveguide (CPW) topology have already been reported in such SOI technology with very good performances up to 325 GHz [Reference Gianesello10].

Fig. 5. BEOL in (a) CMOS and (b) BiCMOS processes.

Fig. 6. HR and LR substrates available in silicon technologies.

A) Elementary antenna

Due to the LR, integrated antennas on bulk (LR) silicon substrates exhibit low radiation efficiency. Several manufacturing techniques can be used to increase the efficiency such as silicon removal with micromachining [Reference Chan11], local resistivity increase with proton-implant [Reference Hoivik12], or thick benzo-cyclo-buthen coating (above-IC process) [Reference Pinto5]. But for industrial reasons, we focus our studies on the integration of antennas on standard silicon processes. Furthermore, our designs meet fabrication constraints in terms of metal density across the chip (20% < density < 80%). To do so, metal dummies are placed inside the structures and specific zones are dummies excluded.

Another parameter that can influence the antenna performance on LR silicon substrate is the substrate height. Indeed, the silicon die is usually thinned when inserted inside a package. Then, we have investigated the impact of the substrate height (h_sub) on the performance of a simple dipole antenna integrated on a LR silicon substrate (Fig. 7). The antenna is built using the sixth metal layer (M6) of the BiCMOS MMW 130 nm technology from STMicroelectronics. The same antenna has been simulated and measured on different substrates with respective heights of 375 and 235 µm. The simulation has been performed using Ansoft HFSS™. In our model, we take into account the material on top of which is placed the antenna for the radiation pattern measurement (Rexolite® with a relative permittivity of 2.53). The effect of Rexolite® is a reasonable 5% shift of the resonant frequency to a lower value as shown in Fig. 8.

Fig. 7. Dipole antenna integrated on a LR substrate (a) model, and (b) microphotograph of the integrated antenna.

Fig. 8. Comparison of S11 for two configurations (w/ and w/o Rexolite®) and measurement.

Because of the high permittivity substrate (ɛ Si = 11.7), most of the energy is radiated through the silicon (along the negative direction z < 0). In Fig. 9, the gain values (E-plane) in θ = 0° (azimuth position) and θ = 180° are, respectively, −3.2 and −2.4 dBi. On the other hand, our current measurement setup allows for measurement in the upper hemisphere of the antenna (z > 0). So, we have simulated the maximum realized gain versus the frequency in the band of interest [57–66 GHz]. This maximum gain is achieved in the θ = 175 and 173° directions, for the antenna on a substrate with a height of 375 and 235 µm, respectively. Figure 10 presents the simulation results of the maximum gain and the efficiency of both antennas. The radiation efficiency is increased from 28% (h_sub = 375 µm) to 34% (h_sub = 235 µm) on the whole frequency band. The maximum gain in their respective direction is also increased from 2.7 dBi (h_sub = 375 µm) to 5.2 dBi (h_sub = 235 µm) at 60 GHz.

Fig. 9. Simulated radiation pattern of the standalone antenna at 60 GHz.

Fig. 10. Maximum gain and efficiency versus frequency.

The classical toroidal-shape radiation pattern of a dipole is heavily modified by the presence of the Rexolite® underneath the antenna (Fig. 11). In addition, the discrepancies observed between measurement and simulation results are also explained by the surrounding environment of the antenna, i.e. the proximity effects of the elements near the antenna (mainly the probe and the cable) used by the measurement setup. The substrate delimitations have also incidence in the radiation pattern degradations for low-elevation angle directions (Fig. 12).

Fig. 11. Simulated radiation pattern of the antenna with Rexolite® at 60 GHz.

Fig. 12. Measured and simulated radiation pattern of the dipole antenna on 235 µm-height substrate: (a) E-plane and (b) H-plane.

The gain is also increased in the upper (z > 0) hemisphere but to a lower extent. A comparison between measured and simulated maximum gain at 60 GHz is provided in Table 1. The measured maximum gain is in the order of magnitude of the simulated value but the increase of the gain remains in the measurement error admitted for the setup.

Table 1. Maximum realized gain comparison in z > 0 hemisphere: measurement and simulation results.

To provide deeper insights of the dipole topology integrated on silicon substrate, we have also simulated the antenna on a 235 µm-height HR silicon substrate. The maximum gain and radiation efficiency are increased to 7.7 dBi (θ = 172°) and 90% at 60 GHz, respectively. The maximum gain in the z > 0 hemisphere is −0.5 dBi (θ = 12°) at 60 GHz.

Finally, another antenna topology has been implemented on a 375 µm-height HR silicon: a folded-slot antenna with a 50 Ω CPW transmission line feeding the resonant structure (Fig. 13) [Reference Pilard8]. A comparison between simulation and measurement is shown in Fig. 14 for the |S11| dB parameter. A wide impedance matching is achieved from 55 GHz to more than 70 GHz, considering VSWR < 2. For this antenna, the maximum measured gain is −0.4 dBi at 60 GHz in the z > 0 hemisphere.

Fig. 13. Folded-slot antenna on a HR silicon substrate.

Fig. 14. Folded-slot antenna matching.

Considering these measurement results in the z > 0 hemisphere, we can expect comparable results on the substrate side (z < 0) concerning maximum gain value measurements. At simulation level, we can compare the radiation pattern of the antenna with different substrate size and we can also take into account the material placed below the substrate.

B) Fully integrated mmWave FE module and technological opportunities

Up to now, the antenna is considered as a standalone component. To go further toward a fully integrated approach, the antenna will be integrated in a whole die (co-integrated to the mmWave FE). The integration under industrial conditions is a big concern and the antenna cannot be designed without considering the whole circuit to prevent from parasitic coupling and metallization parts delimitations. The die will be packaged and the assembly strategy must take into account all the advantages we have seen so far:

  • more energy radiated through the silicon (ɛ r = 11.7),

  • lower loss on HR silicon (HR SOI technology),

  • low permittivity material used as a lens below the silicon substrate (low permittivity material).

Therefore, in terms of integration scheme, we can foresee the dipole antenna on LR silicon substrate with the use of a material that has the effect of a “lens” (Fig. 15).

Fig. 15. Integration with a lens.

A simplified antenna model has been simulated and we have varied the lens material height placed under the Si substrate from 3 to 7 mm. A maximum 6 dBi gain can be reached using a 7 mm-height material with a permittivity of 2.53) (Table 2).

Table 2. Maximum realized gain of the antenna with a lens.

For integration purpose, one can understand that a low profile material is preferred. As a matter of fact, we have varied the permittivity for a 3 mm-height material. The results are presented in Fig. 16. The highest maximum realized gain is achieved using an intermediary permittivity ɛ r = 5.5 typically corresponding to glass material.

Fig. 16. Maximum realized gain versus “lens” material permittivity with 3 mm height.

At industrial scale, molding materials have a permittivity around 4. In a more complex but industrial process, a glass wafer can be sealed directly to the silicon substrate side by layer transfer technology [Reference Aspar13], after having thinned the silicon substrate.

These results emphasize the fact that the antenna has to be designed in close relation with its environment: the antenna will be co-designed and co-integrated with the circuit and the environment.

IV. HYBRID ANTENNA

The targeted W-HDMI applications induce drastic specifications on the link budget, and therefore quite high-gain values for the antenna, with potentially beamforming capabilities depending on the considered usage model. As a consequence, an antenna array is necessary. The implementation of antenna array on Si is not appropriate because of the high insertion losses of planar distributing network on Si. Thus, in complement to the previous proposed Si + lens configuration for a standalone antenna on Si, a hybrid integration technique appears as a good trade-off to associate radiation elements and reduced loss feeding structures on an appropriate passive circuit supporting material, like glass substrate or fused silica [Reference Zwick14Reference Lanteri16]. A low-cost solution is to use the IPD™ technology (glass substrate) like an Interposer [Reference Calvez17] to make the interface between PCB and RF FE on silicon substrate and report the antenna part (Fig. 17).

Fig. 17. Side view of the mmWave package with the Si-IPD™ packaged antenna.

A) Elementary antenna

The challenge of the hybrid integration is the interconnection between the IC chip and the antenna part. The different proposed interconnection solutions generate insertion losses or impedance mismatches. So, we propose an alternative approach where the antenna is electromagnetically excited by a primary source directly implemented on the Si-chip. The radiating patch is implemented on the bottom face of the IPD™ material and the non-resonating coupling slot is located on the M6 metallization layer of the standard BEOL of the technology (Fig. 18). For characterization purpose, the glass substrate (ɛ r = 4.6, h = 300 µm) is mounted by flip chip technique on the silicon chip. The air gap located between the coupling slot and the patch is related to the bumps height (height = 100 µm after assembly), which are properly well-controlled (height ±5 µm).

Fig. 18. Side view of the Si-IPD™ packaged antenna.

The ground of the CPW transmission lines and the coupling slot is assumed as the ground plane of the patch. Besides, the input slot impedance can be modified according to the PA output or LNA input impedance. Therefore, the antenna is perfectly inserted in this equivalent package, and ready to be optimally interface with actives elements.

A first design of the coupling slot integrated on a BiCMOS process (LR Si – 12 Ω cm) from STMicroelectronics is proposed hereafter. The non-resonating slot is excited with a 50 Ω CPW line (W = 30 µm, G = 9 µm) and its dimensions are as follow: length L slot = 980 µm, width W slot = 20 µm. The slot is centered under the upper patch and is optimized in order to have the optimal magnetic coupling with the upper rectangular patch (length L patch = 1.71 mm, width W patch = 2.05 mm). The proposed antenna is presented in Fig. 19.

Fig. 19. Top view of the Si-IPD™ packaged antenna (a) and photo of a patch antenna on IPD™ mounting (b).

A first simulation on HFSS™ leads to a 30 dB return loss at 60 GHz, and a 10.8% relative bandwidth ar VSWR = 2 (56–62.5 GHz) (Fig. 20). This antenna presents a gain of 5 dBi and an F/B ratio of 17.5 dB at 60 GHz (Fig. 21). We obtain 55 and 66° half-power beamwidths for the E- and H-planes, respectively.

Fig. 20. Simulated return loss of the Si-IPD antenna.

Fig. 21. Simulated radiations patterns at 60 GHz: E (blue) and H (red) planes.

In Fig. 22, the simulated gain versus frequency is presented. The antenna achieves a gain greater than 5 dBi over a 5 GHz bandwidth [60–65 GHz] with a radiation efficiency of 53.7% at 60 GHz. This limited efficiency is due to the LR of the silicon substrate. Indeed, the electromagnetic coupling between the slot dipole and the rectangular patch is not optimal because of the absorbed energy by this lossy substrate. Antenna on HR Si (SOI CMOS technology) leads to a 90% radiation efficiency, with a 7 dBi simulated gain at 60 GHz.

Fig. 22. Simulated gain and antenna efficiency versus frequency in z>0 (LR Si).

B) Validation concept – measurements

Accessing to the optimal coupling between a primary source and a radiation patch structure integrated on high ɛ r and low ɛ r high Q substrates, respectively, appears as the main challenge for the proposed hybrid packaged antenna. Thus, experimental procedures have been conducted to validate this concept. The slot dipole is implemented on an alumina substrate (ɛ r = 9.9, tan δ = 0.004, thickness h = 381 µm) reproducing quite accurately the Si support, while the rectangular patch is processed on a Duroïd RO3003™ substrate (ɛ r = 3, thickness h = 127 µm). Different configurations are studied and proposed in this paper (Fig. 23) in order to compare bandwidth, gain, and efficiency performances.

Fig. 23. Side view of the different packaged Alumina-RO3003 antenna configurations: without (a) and with intermediate air cavity (b).

A preliminary antenna is designed without intermediary air cavity between overlaid alumina and Duroïd substrates. The patch is printed on the upper face of the RO3003 material (Fig. 23(a)). Three other configurations are studied (Fig. 23(b)), where the patch is printed on the lower face of the Duroïd with different air cavity heights (75, 125, and 250 µm).

All antennas are excited with a 50 Ωcoplanar (CPW) line (W = 70 µm, G = 40 µm) and characterized with the two test benches in the [50–65 GHz] frequency range. Simulated and measured return losses are reported in Table 3 and presented in Fig. 24.

Fig. 24. Simulated and measured return losses of the different packaged Alumina-RO3003 antenna configurations.

Table 3. Bandwidth result summary.

A quite good agreement is observed for all configurations in the two different measurement setups. We note that the bandwidth increases with the height of the air cavity. The antenna with a 250 µm-height air cavity exhibits a 14.5% relative bandwidth (atVSWR = 2) and covers the entire frequency band of the standard [Reference Marcu3].

The antenna gain in the main axis of radiation (azimuth position θ = 0°) is presented in Fig. 25 for the three cavity heights. A good agreement between measurement (realized at Lab-STICC) and simulation is observed for all configurations. A gain greater than 5 dBi is reached over 15% relative bandwidth for an air cavity equal to 125 and 250 µm. And the peak observed around 53 GHz can be explained by reflections on metallic surface of the probes station.

Fig. 25. Measured and simulated gain versus frequency for three cavity heights: h = 75 µm (i); h = 125 µm (ii); and h = 250 µm (iii).

Figures 26 and 27 present the measured and simulated radiation patterns for two different configurations: without air cavity (Fig. 26) and with an air cavity equal to 125 µm (Fig. 27). The radiation patterns measured with the two test benches show a good agreement with simulation. The discrepancies can be explained by the proximity of the probes and the measurement environment.

Fig. 26. Simulated and measured radiation pattern for the antenna without air cavity: E-plane (a) and H-plane (b).

Fig. 27. Simulated and measured radiation pattern for the antenna with an air cavity of 125 µm: Eplane (a) and H-plane (b).

The performances of these configurations allow expecting hybrid integration between silicon and Duroïd substrates to increase gain.

V. CONCLUSION

In order to target mmWave applications in the 60 GHz frequency band, two research axes are conducted to propose antenna solutions with low-cost constraints to address mass market. In this context, the co-integration of the antenna with circuits on silicon substrates is investigated considering an SoC approach. The packaging is also studied and, by taking into account the antenna environment, a material is assembled with silicon chip and acts as a “lens”, and thus focusing system. Such assembly can increase gain value and is compatible with an industrial process. For mmWave applications requiring beamforming, hybrid integration techniques appear as a good tradeoff to report antenna and lossless feeding structures on an appropriate passive circuit supporting material. In this study, a hybrid antenna combining silicon and IPD™ technologies is proposed. The advantage of this antenna is mainly related to its coupling element directly inserted on silicon, thus allowing immediate interfacing with on-chip ICs for beamforming operations.

From an industrial point of view, the antenna integration solution depends on the targeted application and associated production volume. For a short-range application (kiosk downloading), the antenna specifications (gain = 5 dBi) make possible antenna integration on silicon substrates due to an acceptable needed silicon area. However, for beamforming functions (W-HDMI application), an SiP approach is considered due to the antenna array area.

ACKNOWLEDGEMENTS

This work is supported by the collaborative MEDEA+ European project “Qstream”.

Christophe Calvez received the Ph.D. degree in electronics from the University of Brest, Brest, France in 2010. Since 2006, he has been an RF research engineer with the Microwave Department, Telecom Bretagne, Brest, France. He currently conducts research with the “Information and Communication Science and Technology Laboratory” (Lab-STICC). His research concerns the development of new technologies for microwave and millimeter-wave applications and systems. His work focuses on modeling, design, and characterization millimeter-wave antennas (60, 79 GHz).

Romain Pilard received the B.S. and M.S. degrees in electronics engineering from Polytech'Nantes (University of Nantes, Nantes, France) in 2006 and the Ph.D. degree in electrical engineering from Telecom Bretagne (Brest, France) in 2009. Since 2010 he is with STMicroelectronics (Crolles, France), where he works on the development of integrated antennas and high-performance passive components in advanced bulk and SOI RF CMOS technologies. His current work deals with millimeter-wave antenna design (60, 94 GHz) and packaging technology development.

Christian Person received the Ph.D. degree in electronics from the University of Brest, Brest, France in 1994. Since 1991, he has been an Assistant Professor with the Microwave Department, Telecom Bretagne, Brest, France. In 2003, he became a Professor with the Telecom Institute/Telecom Bretagne, Brest, France, where he currently conducts research with the “Information and Communication Science and Technology Laboratory” (Lab-STICC). He is involved in the development of new technologies for microwave and millimeter-wave applications and systems. His activities are especially focused on the design of passive functions (filters, couplers) and antennas, providing original solutions in terms of synthesis techniques, analysis, and optimization procedures as well as technological implementation (foam, plastic, LTCC, etc.). He is also concerned by RF integrated front-ends on Si, and he is presently involved in different research programs dealing with SoC/SiP antennas and reconfigurable structures for smart systems.

Jean-Philippe Coupez received a telecommunications engineering degree from ENST Bretagne, France in 1984, and a Ph.D. degree in electrical engineering from the Université de Bretagne Occidentale, Brest in 1988. In 1988, he joined ENST Bretagne where he is currently working in the Microwave Department. His research activities are mainly focused on the development of new technologies for microwave and millimeter-wave applications, especially for the implementation of antenna systems. He holds 30 patents and has authored more than 75 papers published in refereed journals and symposia proceedings.

François Gallée received the Ph.D. degree in electronics from the University of Brest, Brest, France, in 2001. From 2001 to 2007, he was a research engineer in ANTENNESSA Company. His main activity was antenna design. Currently, he is an Associate Professor with the Microwave Department, Telecom Bretagne/Telecom Institute. He currently conducts research with the Lab-STICC “Laboratoire en Sciences et Technologies de l'Information, de la Communication et de la Connaissance” associated with the National Research Scientific Council. His research concerns the development of new technologies for microwave and millimeter-wave applications and systems.

Frédéric Gianesello received the B.S. and M.S. degrees in electronics engineering from Institut National polytechnique de Grenoble (Grenoble, France) in 2003 and the Ph.D. degree in electrical engineering from the Joseph Fourier University (Grenoble, France) in 2006. Since 2006 he is with STMicroelecetronics (Crolles, France), where he works on the development of advanced RF CMOS technologies. Dr. Gianesello has authored and coauthored more than 60 refereed journal and conference technical articles. He is currently serving on the TPC for the International SOI Conference. He holds 12 US and European patents. He received the 2006 IEEE SOI Conference Best Paper Award. His current work deals with high-performance passive component development in advanced bulk and SOI RF CMOS technologies (down to 28 nm), Millimeter-wave circuit design in CMOS (60 GHz W-HDMI), antenna design, and 3D integration packaging technology development.

Hilal Ezzeddine received the Ph.D. degree from the University of Limoges in 2000. He was involved with the study of the noise in the microwave active and tunable filters. He worked as Assistant Professor at the University of Limoges for 1 year. In 2001 he joined STMicroelectronics as RF designer. Since 2006 he is a design manger of integrated passive device (IPD) team.

Daniel Gloria received in 1995 the engineering degree in electronics from the Ecole Nationale Supérieure d'Electronique et de Radioélectricité and the M.S.E.E. in optics, optoelectronics, and microwaves design systems from the Institut National de Grenoble (INPG). He spent 2 years, from 1995 to 1997, in ALCATEL Bell Network System Labs, in Charleroi, Belgium, as an RF designer engineer and was involved in the development of the Cablephone RF front end and its integration in Hybrid-Fiber-Coax telecommunication networks. Since 1997 he has been working for ST Microelectronics, Technology R&D Crolles, TPS Laboratory where he is in charge of HF characterization and RF passives modeling group. His interests are in optimization of active and passives devices for HF applications in BiCMOS and CMOS advanced technologies.

References

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Figure 0

Fig. 1. STMicroelectronics measurement setup for gain characterization.

Figure 1

Fig. 2. Lab-STICC measurement setup for gain characterization.

Figure 2

Fig. 3. Lab-STICC measurement setup for radiation pattern characterization.

Figure 3

Fig. 4. Co-integration technique in an SoC approach.

Figure 4

Fig. 5. BEOL in (a) CMOS and (b) BiCMOS processes.

Figure 5

Fig. 6. HR and LR substrates available in silicon technologies.

Figure 6

Fig. 7. Dipole antenna integrated on a LR substrate (a) model, and (b) microphotograph of the integrated antenna.

Figure 7

Fig. 8. Comparison of S11 for two configurations (w/ and w/o Rexolite®) and measurement.

Figure 8

Fig. 9. Simulated radiation pattern of the standalone antenna at 60 GHz.

Figure 9

Fig. 10. Maximum gain and efficiency versus frequency.

Figure 10

Fig. 11. Simulated radiation pattern of the antenna with Rexolite® at 60 GHz.

Figure 11

Fig. 12. Measured and simulated radiation pattern of the dipole antenna on 235 µm-height substrate: (a) E-plane and (b) H-plane.

Figure 12

Table 1. Maximum realized gain comparison in z > 0 hemisphere: measurement and simulation results.

Figure 13

Fig. 13. Folded-slot antenna on a HR silicon substrate.

Figure 14

Fig. 14. Folded-slot antenna matching.

Figure 15

Fig. 15. Integration with a lens.

Figure 16

Table 2. Maximum realized gain of the antenna with a lens.

Figure 17

Fig. 16. Maximum realized gain versus “lens” material permittivity with 3 mm height.

Figure 18

Fig. 17. Side view of the mmWave package with the Si-IPD™ packaged antenna.

Figure 19

Fig. 18. Side view of the Si-IPD™ packaged antenna.

Figure 20

Fig. 19. Top view of the Si-IPD™ packaged antenna (a) and photo of a patch antenna on IPD™ mounting (b).

Figure 21

Fig. 20. Simulated return loss of the Si-IPD antenna.

Figure 22

Fig. 21. Simulated radiations patterns at 60 GHz: E (blue) and H (red) planes.

Figure 23

Fig. 22. Simulated gain and antenna efficiency versus frequency in z>0 (LR Si).

Figure 24

Fig. 23. Side view of the different packaged Alumina-RO3003 antenna configurations: without (a) and with intermediate air cavity (b).

Figure 25

Fig. 24. Simulated and measured return losses of the different packaged Alumina-RO3003 antenna configurations.

Figure 26

Table 3. Bandwidth result summary.

Figure 27

Fig. 25. Measured and simulated gain versus frequency for three cavity heights: h = 75 µm (i); h = 125 µm (ii); and h = 250 µm (iii).

Figure 28

Fig. 26. Simulated and measured radiation pattern for the antenna without air cavity: E-plane (a) and H-plane (b).

Figure 29

Fig. 27. Simulated and measured radiation pattern for the antenna with an air cavity of 125 µm: Eplane (a) and H-plane (b).