1. Introduction
The formation and behaviour of liquid droplets represents an interesting case in fluid dynamics, where a discrete parcel of fluid (in a multiphase fluid system) may spread, roll, deform or break up due to the application of external forces. Droplet dynamics has received significant attention in the literature, whether it be due to shape (Aussillous & Quere Reference Aussillous and Quere2004), behaviour (Andrieu et al. Reference Andrieu, Beysens, Nikolayev and Pomeau2002; Bach, Koch & Gopinath Reference Bach, Koch and Gopinath2004), or interactions with a particular surface (Bayer & Megaridis Reference Bayer and Megaridis2006; Savva & Kalliadasis Reference Savva and Kalliadasis2013).
Furthermore, the behaviour of droplets on fibres is of interest in a number of fields, including interface, textile and separation science, with applications as wide ranging as multiphase fluid separation, fuel cells, batteries, and biomedical ‘scaffolds’. While wetting behaviour on flat plates has been well studied, there have been comparatively few works that consider droplets on cylindrical elements (such as fibres) (Carroll Reference Carroll1976, Reference Carroll1984, Reference Carroll1986; Quere, Di Meglio & Brochard-Wyart Reference Quere, Di Meglio and Brochard-Wyart1988; McHale et al. Reference McHale, Kab, Newton and Rowan1997; McHale & Newton Reference McHale and Newton2002; Lorenceau & Quere Reference Lorenceau and Quere2004; Mullins et al. Reference Mullins, Braddock, Agranovski, Cropp and O’Leary2005, Reference Mullins, Braddock, Agranovski and Cropp2006; Gilet, Terwagne & Vandewalle Reference Gilet, Terwagne and Vandewalle2009, Reference Gilet, Terwagne and Vandewalle2010; Mead-Hunter et al. Reference Mead-Hunter, Mullins, Becker and Braddock2011, Reference Mead-Hunter, Bergen, Becker, O’Leary, Kasper and Mullins2012a ).
Similarly, the detachment of droplets from cylindrical elements has received relatively little attention, with the detachment of droplets from micro-structures (Hao, Lu & Yao Reference Hao, Lu and Yao2013) and super-hydrophobic surfaces (Farhangi et al. Reference Farhangi, Graham, Choudhury and Dolatabadi2012) receiving the most recent interest.
There are a number of recent works, however, both fundamental (Leal et al. Reference Leal, Deitzel, McKnight and Gillespie2009; de Ruiter et al. Reference de Ruiter, de Ruiter, Eral, Semprebon, Brinkman and Mugele2012) and applied (Gauthier et al. Reference Gauthier, Hellstern, Kevrekidis and Benzinger2012; Sahu et al. Reference Sahu, Sinna-Ray, Yarin and Pourdeyhimi2013), which have turned their attention to the detachment of droplets from fibres. As well as being an interesting physical process in itself, the detachment of droplets from fibres has applications in fuel cell and coalescence filtration technology among other fields. It is the process of the detachment of droplets from filter fibres that is the motivation for this work. Such a process is illustated in figure 1, with the images obtained by the authors using a high-speed camera, using glass-fibre media and di-ethyl-hexyl sebacate (Sigma Aldrich).
Coalescence or mist filtration represents an interesting multiphase fluid flow case. Where the flow occurs within a complex (open) porous medium composed of fine cylindrical fibres. Such systems are usually composed of ${<}5\,\%$ filter fibres (i.e. ${>}95\,\%$ void space), though in operation up to 80 % of the void space can fill with liquid, impeding the passage of air/gas through the filter.
In terms of coalescence filtration, understanding the behaviour of droplets on individual fibres could potentially lead to improved filter designs. Work in this area has consisted of both experiments (Dawar et al. Reference Dawar, Li, Dobson and Chase2006; Dawar & Chase Reference Dawar and Chase2008; Sahu et al. Reference Sahu, Sinna-Ray, Yarin and Pourdeyhimi2013) and simulations (Gac & Gradon Reference Gac and Gradon2012; Mead-Hunter, King & Mullins Reference Mead-Hunter, King and Mullins2012b ) of droplet fibre systems.
A detailed understanding of droplet detachment will be critical in accurately describing entrainment, which is a significant problem in many mist filter systems. This is a process whereby liquid collected by a coalescing filter may be reintroduced to an air stream in the form of large (on the order of ${\sim}100~{\rm\mu}\text{m}$ diameter) droplets. The entrainment of droplets will typically occur when the flow forces are high enough to cause a droplet to detach from a filter fibre or fibres. Such forces are difficult to measure in situ due to the broad spectrum of droplet sizes and trajectories (as evidenced by figure 1, not to mention gas flow paths through the filter, which is mainly void space, though this can be fluid filled).
In reality, aerosol generation from such systems is likely to be a combination of bubble bursting and droplet detachment; however we will consider the simplest case, that of droplet detachment, as a first option. To date, only one previous work (Mullins et al. Reference Mullins, Pfrang, Braddock, Schimmel and Kasper2007) has measured the force required to detach droplets from fibres. In their work, Mullins et al. (Reference Mullins, Pfrang, Braddock, Schimmel and Kasper2007) demonstrated that such measurements are feasible, and produced preliminary data. This work further develops the previous methodology, to allow the force required to detach droplets from fibres with differing wettabilities and multiple fibres to be examined experimentally.
As both oleophilic and oleophobic media are used in coalescing filters, detachment of both axisymmetric (‘barrel’) and asymmetric (‘clamshell’) shaped droplet conformations will be considered. The atomic force microscope will, therefore be used in this work to allow the accurate measurement of the force required to detach droplets from fibres.
It is hoped this work will expand the body of knowledge on such multiphase fluid systems.
2. Model
The force required to detach a droplet from a surface will be dependent on the wettability of the surface (as indicated by contact angle ${\it\theta}_{c}$ ), the length of the contact line ( $L$ ), and the surface tension of the liquid ( ${\it\sigma}$ ). In the absence of an engineered surface (i.e. one with a defined microstructure or surface energy), the only parameter to change in the detachment process will be the length of the contact line, which will decrease as the droplet is drawn away from the surface. The force required to detach a droplet from a surface ( $F$ ), therefore needs to be sufficient to overcome the force holding the droplet in place,
and be applied sufficiently long to overcome any deformation (i.e. completely detaching the droplet). The point where detachment occurs would then correspond to the point where the length of the contact line reduces to zero. Therefore, the process of droplet detachment can be described as a change in length of contact line with time,
This will be the process whether the detachment is from a non-wettable fibre or a flat plate. In the case of a droplet sitting on a wettable fibre, intersecting fibres, or a fibre mat, the same process occurs; though is complicated by the presence of multiple, discontinuous contact lines. The force required to detach droplets from these surfaces will also be a function of $\text{d}L/\text{d}t$ ; however these will each approach $L$ values of zero, at different times. In the case of two intersecting fibres, the droplet will detach first from the lower fibre and then the overlapping fibre.
For a given system of monodisperse fibres,
where $n$ is the number of fibres with which the droplet is in contact.
Ultimately, in the case of fibrous filters, droplet detachment will be driven by flow and will therefore be driven by drag forces acting on the droplet. The drag force ( $F_{d}$ ) must overcome other forces in order for detachment to occur, such that
Due to the influence of fibres and other droplets on the flow field it is likely that
to induce detachment for droplets which are attached to multiple fibres.
Given the complex nature of the contact lines in the case of a fibrous mat, there may also be a need to consider additional factors, such as the effects of contact line pinning, and the surface structure itself (i.e. the presence of any inhomogeneities on the fibre surface). These factors may influence the adhesion forces present, and potentially will be in greater effect for systems with multiple fibres. Additionally, in many cases the droplet shape will deviate further from spherical the more fibres it intersects. This will change the direction of forces and hence overall magnitude. However, such complexity cannot be readily addressed for disordered arrays of fibres.
To aid analysis of the experiments, a model was developed to describe the detachment of a droplet from a fibre, allowing peak detachment forces to be calculated. This model was developed in addition to the one presented in Mullins et al. (Reference Mullins, Pfrang, Braddock, Schimmel and Kasper2007) which was derived to be independent of contact angle. Since previous work (Mead-Hunter et al. Reference Mead-Hunter, Bergen, Becker, O’Leary, Kasper and Mullins2012a ) has found that static contact angles on flat plates may offer a reasonable approximation of the contact angles of ‘clamshell’ droplets on fibres, a new model has been developed, which uses a discrete integration to determine the length of the contact line.
Initially, a sphere of a defined volume is considered. This sphere is imposed on a cylinder, without considering any interaction, as shown in figure 2. We then create a cube of 8000 equal-volume cells which encloses the sphere and the fibre. This sphere of known volume may then be manipulated (by changing the axial dimensions) to take on an elliptical geometry, corresponding to the dimensions of a measured droplet on a fibre.
The conditions
and
define the volume of the drop, where $x$ , $y$ and $z$ are Cartesian coordinates, $a$ , $b$ and $c$ minor axes of the ellipsoid, R the radius of the cylinder and $D$ the distance in the $y$ direction from the longitudinal axis to the origin. The cylinder is oriented along the $z$ -axis.
On the basis of (2.6) and (2.7) each equal-volume cell is identified as being within the sphere, the cylinder, or both. Only the cells in the cube which are inside the sphere and outside the cylinder are part of the liquid volume. The liquid volume is then determined by multiplying the number of cells making up the liquid volume by the volume of an individual cell. The axial dimensions of the sphere/ellipsoid can then be adjusted such that the desired drop volume is obtained.
The location of the contact lines may be found by applying the condition $x=0$ , $y=D-R$ , to
giving
where $z_{1}$ and $z_{2}$ are the end points of the contact lines, as illustrated in figure 2.
The wetted length is then the distance between the two values of $z$ obtained. The total length of the contact line can then be found by determining the corresponding $x$ and $y$ coordinates. This is performed using 20 000 discrete $z$ points and evaluating the $y$ values by substituting
into (2.8) such that
The corresponding $x$ values may then be found using (2.10).
The length of the contact line ( $L$ ) may then be found by connecting all the accumulated points forming the contact line, such that
including a factor of 2, due to the symmetric nature of the contact line.
In cases where $D$ is small, parts of the cylinder will be enclosed by the droplet (when $D=0$ , the droplet is axisymmetric) and the contact line will be interrupted and will form two lines around the cylinder. This case is detected when (2.11) produces complex results. These complex results are deleted from the model.
The force caused by the line tension has a defined direction and acts towards the centre of the cylinder. Therefore, both axisymmetric and ‘clamshell’ shaped droplets in their equilibrium positions will have no resultant force. Following on from previous work (Mead-Hunter et al. Reference Mead-Hunter, Mullins, Becker and Braddock2011), the detachment force will be of the form
where ${\it\sigma}$ is the surface tension of the liquid, ${\it\theta}$ is the contact angle and, $\hat{\boldsymbol{v}}$ is a unit vector between the contact line and the longitudinal axis of the cylinder. Such a unit vector has been derived in previous work (Mead-Hunter et al. Reference Mead-Hunter, Mullins, Becker and Braddock2011).
The force required to detach a droplet from a cylinder may then be found using
where $N$ is the number of discrete points of $z$ .
The theoretical model was developed and implemented using MATLAB (MathWorks).
3. Experiment
The direct measurement of droplet detachment from fibres in a flow field would be challenging, and any system used would probably alter the flow field and affect the results. To avoid such challenges, the detachment is measured in the absence of a flow field using an atomic force microscope (AFM). This was achieved by drawing the droplet away from the fibre using the AFM cantilever. As the flow in a filter is typically unidirectional (especially when considering a single fibre), drawing the droplet away from the fibre is analogous to the drop being ‘blown off’ the downstream side in the presence of flow. Such methods have previously been used to assess the motion of droplets moving along a fibre (Mead-Hunter et al. Reference Mead-Hunter, Mullins, Becker and Braddock2011).
In order to allow the detachment forces of oil droplets to be measured, modified cantilevers had to be prepared in a manner similar to those used in previous work by Mead-Hunter et al. (Reference Mead-Hunter, Mullins, Becker and Braddock2011). The key difference was that in this work the cantilevers (NSC-14,15, ${\it\mu}$ masch, Tallinn, Estonia), were first coated with a fluorinated co-polymer (TL1143, Thor Chemie, Speyer, Germany) to render them oleophobic before glass spheres were attached, and the spheres subsequently coated with the polymer. The cantilevers were prepared using a Dimension 3000 Atomic Force Microscope (Veeco, Camarillo, USA). Cantilevers were calibrated using the Sader method (Sader, Chon & Mulvaney Reference Sader, Chon and Mulvaney1999).
Fibres were placed in custom stainless steel mounts and cleaned before use, by immersion in ethanol in an ultrasonic bath. Given that the fibres were oleophilic as supplied, fibres for oleophobic experiments had to be prepared by coating the clean fibres with the same fluorinated co-polymer as used in the cantilever preparation, rendering them oleophobic and super-hydrophobic. This work utilised three configurations:
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(i) single fibres;
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(ii) an intersecting fibre geometry, where two fibres were arranged in the mount in a cross, as shown in figure 3;
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(iii) whole, commercially manufactured non-woven fibrous filter media (fibre arrays), which were supplied in either oleophilic or (coated/treated) oleophobic form. Such a fibre array is shown in figure 4, where the filter media, with a schematic demonstrating how a droplet may be in contact with multiple fibres.
Fibres were loaded by exposure to an oil aerosol generated by a Collison type nebuliser. Both di-ethyl-hexyl-sebacate (DEHS, Sigma-Aldrich, Australia) and glycerol (Sigma-Aldrich, Australia) were used. Given the need for discrete droplets, the whole of the filter (fibre arrays) was not loaded in this manner, and instead had individual oil droplets added to the surface using an AFM probe. The properties of the materials used in this work are shown in table 1.
Measurements of droplet detachment were conducted using a PicoPlus 3000 (Agilent Technologies) scanning probe microscope (SPM), with a large-range multipurpose AFM scanner, and Newport 423 series motorised $x$ - $y$ - $z$ stage. This configuration is shown in figure 5. Given that the distance the cantilever must move away from the fibre/filter in order to detach a droplet was greater than the vertical measurement range of the AFM, measurements were achieved by moving the fibre away from the cantilever, using the $x$ - $y$ - $z$ stage. This represents a significant improvement on the original methodology used by Mullins et al. (Reference Mullins, Pfrang, Braddock, Schimmel and Kasper2007).
4. Results and discussion
All droplets were measured multiple times by re-attaching the droplet to the fibre after each detachment measurement. This allowed the detachment force to be measured to a higher certainty for each droplet and also the same droplet to be measured at multiple locations on each fibre.
The results for single fibres are shown in figure 6, where the measured force has been normalised by the surface tension to allow results for both DEHS and glycerol to be plotted on the same graph. Using these values allows a single model line for all data to be included on each graph. It should be noted, however, that variables such as fibre surface roughness, contact angle hysteresis and errors associated with the AFM measurements will all cause measured values to differ from model predicted values.
It can be seen that for both oleophilic and oleophobic fibres, the force required to detach a droplet increases with an increase in fibre diameter; this was expected as the contact line length increases with fibre diameter. Furthermore, comparison of figure 6(a) with 6(b) indicates that the force required to detach a droplet from an oleophilic fibre is significantly greater than that required to detach a droplet from an oleophobic fibre. It should be noted, however, that the axisymmetric droplets which formed on the oleophilic fibres were larger than the ‘clamshell’ shaped droplets that formed on the oleophobic fibres.
Two data points from Mullins et al. (Reference Mullins, Pfrang, Braddock, Schimmel and Kasper2007) are shown in figure 6(a), and it can been seen that there is a reasonable agreement between these measurements and our measurements with DEHS on steel and glass fibres.
The results for the theoretical model are also shown in figure 6. The model has been evaluated for DEHS on PSF fibres, using contact angles obtained in previous work on the same fibre type (Mead-Hunter et al. Reference Mead-Hunter, Mullins, Becker and Braddock2011), which were found to vary with diameter. The model fit for both oleophilic and oleophobic fibres to the measured data for DEHS is relatively good, with $R^{2}$ values of 0.81 and 0.92, for oleophilic and oleophobic fibres, respectively. In the oleophilic case it can be seen that the model line is also a reasonable fit to the measurements on glycerol droplets. This is not the case for the oleophobic fibres, where some deviation exists. It has been observed that while the axisymmetric droplets appear similar in shape, there is an observable difference in the appearance of DEHS and glycerol droplets on the oleophobic fibres, which appear to be more easily wetted by DEHS. This is also supported by previous work where the contact angles of DEHS and glycerol on flat surfaces coated with the polymer were measured and found to differ by ${\sim}25^{\circ }$ (Mead-Hunter et al. Reference Mead-Hunter, Bergen, Becker, O’Leary, Kasper and Mullins2012a ).
The measurements taken on the intersecting fibre geometries and the filter materials are shown in figure 7, with the model curves for single fibres. To allow all measurements to be plotted in one graph, a value equal to twice the maximum available fibre circumference, termed $L_{p}$ , was calculated for all measurements. This is defined as
where $i$ represents the number of fibres with which the droplet is in contact and $C_{1}={\rm\pi}d_{f}$ .
This is the approximate length of contact line that would exist if all droplets were perfectly axisymmetric and the fibre completely smooth (i.e. a contact line perpendicular to the fibre axis). For a single fibre this is $2{\rm\pi}d_{f}$ and for two intersecting fibres becomes $4{\rm\pi}d_{f}$ . For the non-woven fibrous mats the length $L_{p}$ was calculated based on the number of fibres likely to be in the vicinity of the droplet. This was determined by considering a droplet of average size ( $85~{\rm\mu}\text{m}$ in this case) and calculating the maximum cross-sectional area of the droplet, then determining the maximum number of fibres (multiples of $2{\rm\pi}d_{f}$ ) that the droplet could be in contact with, based on the packing density of the filter.
Generally, the force required to detach droplets from intersecting oleophilic fibres was found to be 77 % higher than the force needed to remove droplets from a single oleophilic fibre of the same diameter. For oleophobic fibres, the detachment from fibre intersections was only 32 % higher than that for single fibres. The difference is attributed to the different wettabilities of the fibres, with the possibility that the underlying fibre only contacted a small portion of the droplet in comparison to the oleophilic case. However, in both cases the force required to detach a droplet from intersecting fibres was less than twice that required to detach a droplet from a single fibre, which was as initially expected (at least in the oleophilic case). As mentioned in § 2, distortion of droplets could influence results in the multiple fibre cases; however this effect cannot readily be quantified.
Figure 8 shows a plot of all measurements performed, separated into philic and phobic. The complete data sets can be approximated by power laws, where
for the oleophilic fibres ( $R^{2}=0.69$ ), and
for the oleophobic fibres ( $R^{2}=0.79$ ), with $L_{p}$ in units of metres (to ensure dimensional consistency). These power laws are shown in figure 8 and offered as they may be useful in assessing the detachment force for droplets on fibres and fibrous filters, without the need to evaluate (2.14) numerically. A power law fit was chosen, as this was found to agree with both experimental and model data in previous work on droplet motion along fibres (Mead-Hunter et al. Reference Mead-Hunter, Mullins, Becker and Braddock2011), which plotted similar parameters.
A power law relationship also describes the change in length of the contact line during the process of detachment. The detachment process draws a droplet away from the surface, reducing the length of the contact line until the droplet is detached (i.e. the force holding the droplet in place decreases as the length of contact line is reduced). This decreasing length of contact line as the droplet is being pulled away (displaced from the fibre) will eventually lead to detachment. Accurate determination of the length of the contact line and its subsequent reduction with displacement of the droplet is exceedingly complicated. Not only does the length of the contact line on a curved surface need to be determined, but the (largely unknown) deformation of the droplet and contact angle hysteresis during this process also need to be taken into account, as they also influence contact line length.
As we have incorporated force and surface tension together (the $F/{\it\sigma}$ term in figure 8) and describe them as a function of length of contact line, we need only consider the length of contact line. We can consider a simplified case of a sphere moving away from an arbitrary fixed plane, initially located at a point transecting the centroid of the sphere, illustrated in figure 9. As the sphere is displaced, we can examine the effect on the length of the contact line. Initially, this will be defined by $2{\rm\pi}r$ , with $r$ being the radius of the sphere. The contact line radius will decrease as the sphere is moved upwards and we denote this $x$ . If we define $d$ as the displacement, then as the sphere is moved up (i.e. $d$ increases) the value of $x$ will decrease resulting in a decrease in the length of contact line, defined as $2{\rm\pi}x$ . The length of contact line is therefore ultimately dependent on the value of $x$ , which itself is related to the displacement, $d$ . The value of $x$ is defined by
As the length of the contact line is described by a power law, it seems reasonable that the force (which is itself a function of $L_{p}$ ) would also conform to a power law. Of course in a real case the shape of the droplet will change to some extent; however many other parameters are also changing simultaneously. If we consider our power law fits to the data, the powers are similar (0.5 versus 0.47 and 0.37), with variation likely to be due to the differences in geometry between our simplified case and more complicated real world geometries.
5. Conclusion
In this work, the force required to detach liquid droplets from oleophilic and oleophobic fibres was measured experimentally. The results indicate that the force required to detach a droplet from a fibre intersection is higher than to detach a droplet from a single fibre, though only 77 % higher for oleophilic fibres and 32 % higher for oleophobic fibres. We have also considered the detachment of droplets from intersecting fibres and filter materials and found that these forces are higher than for droplets on single fibres, but again not as high as expected. A theoretical model was developed which shows reasonable agreement with our single fibre measurements; however this model cannot be readily extended to more complex geometries. Empirical relationships based on the full experimental datasets were also developed and presented.
Acknowledgements
This work was funded by the Australian Research Council and the DAAD-ATN Travel Grant Scheme.